Car Recalls: What the Data Reveals About Top Automakers

by AutoExpert   |  28 February, 2025

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Ever feel like your news feed is just a revolving door of car recalls? One day it's Ford fixing fuel leaks, the next it's Tesla patching up another self-driving glitch, and don't even get me started on those never-ending airbag issues. It got me wondering - what's actually going on here? So I decided to dig into the data instead of just going with my gut feeling. And honestly? The results weren't as shocking as I thought they'd be.

The Biggest Culprits Behind Recalls

I pulled data from the NHTSA (that's the National Highway Traffic Safety Administration for those who don't speak car-safety-acronym) and looked at recalls for the top ten automakers in the U.S. market.

Car Recalls

The first thing that jumps out is how American brands like Ford, GM, and Chrysler have way more recalls on file than their Asian counterparts - we're talking three to five times as many. But don't jump to conclusions! This doesn't necessarily mean American cars break down more often. It has more to do with how long they've been selling cars here and in what numbers.

Think about it - the Ford F-Series moved 723,139 trucks last year in the U.S. alone, while Toyota's best-seller, the RAV4, sold 475,193 units. More cars on the road = more potential recalls. Simple math.

Car Recalls

By The Numbers

Here's what the data shows for total recalls since the NHTSA started keeping track:


 
Automaker Total Recalls Service Brakes Airbags Fuel System Electrical System
Ford 1,530 121 72 174 116
General Motors 1,675 195 113 126 119
Chrysler/FCA 1,442 174 110 91 133
Honda 444 23 65 48 55
Nissan 426 30 53 49 32
Hyundai 270 25 39 17 34
Kia 191 15 16 17 32
Subaru 172 9 27 13 15
Toyota 315 29 70 28 27
Mazda 191 12 35 24 10
Total 6,656 633 600 587 573

So What Did We Learn?

Looking at the patterns, some interesting trends emerge:

  • American cars really do have brake issues. GM, Ford, and Chrysler combined have racked up a whopping 490 service brake recalls.
  • Asian carmakers can't catch a break with airbags - Japanese and Korean brands on this list have 297 airbag-related recalls.
  • But don't think American brands escape the airbag drama - they've actually had almost the same number (296) between Ford, GM, and Chrysler.
  • Ford seems particularly jinxed when it comes to fuel systems, with this being their most common recall reason.
  • For Asian automakers, electrical system problems take second place after airbags, with 205 recalls.

Car Recalls

Maybe I'm just seeing what I expected to see, but this kinda backs up the stereotypes, doesn't it? When an American car acts up, we assume it's something mechanical. When your Toyota or Honda gives you trouble, you're probably looking at airbag or electrical gremlins. Turns out, our hunches weren't too far off.

The Takata Nightmare Continues

If you're wondering why airbags feature so prominently, two words: Takata recalls. According to the NHTSA, around 67 million Takata airbags have been recalled since the issue was discovered, costing Takata more than $24 billion. Even now, there are still cars out there with "Do Not Drive" warnings because of these dangerous airbags.

As for brake issues, that category covers all sorts of unrelated problems. In 2023 alone, Ford recalled 1.3 million Fusions and Lincoln MKZs because of ruptured brake hoses, while FCA had to recall 1.2 million Ram 1500 pickups due to faulty anti-lock braking software. Completely different issues, same category.

Car Recalls

Everyone Gets a Recall!

One thing worth noting - it might seem like Asian cars have more airbag problems, but that's a bit misleading. Brands like Toyota and Honda just tend to have fewer major mechanical issues, so the airbag recalls stand out more. In reality, a Ford is just as likely as a Toyota to have defective airbags per vehicle, but Ford's recalls get spread across brakes, fuel systems, and other mechanical components too.

And despite Takata being a Japanese company, this wasn't just an Asian car problem. Ford recalled about 765,000 vehicles with Takata airbags in 2024, and GM has recalled millions. Takata's faulty airbags found their way into cars worldwide, and we're still dealing with the fallout today.

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